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RW Westcapper Training

Packaging >> Equipments >> Vial

The Westcapper RW Series Training Program offers a detailed study of these significant process categories which, when applied, will insure consistent high quality oversealing, seal integrity, and machine performance.

Westcapper Service

Packaging >> Equipments >> Vial

Genesis has developed sealing heads and conveyor support assemblies (pods) that no longer require the use of oil for lubrication. Bronze spindle bushings in the sealing head have been replaced with self lubricating, FDA compliant.

Vial Optimization

Packaging >> Equipments >> Vial

Machine settings are considered optimal when optimum stopper compression has been achieved. Genesis bases its optimal compression standards on research and experience. Where feasible, a quality, aesthetic package appearance is also obtained.

Stopper Compression Analysis

Packaging >> Equipments >> Vial

Our experienced technicians analyze your specific container closure system and determine the optimal compression percentage to achieve leak rate cut off. This value is then correlated to Residual Seal Force and verified by a standard leak testing method.

Contract filling of vials, sealing, and liquid products packaging services provides inclusive solution for cosmetic, pharmaceutical, and industrial companies. With most recent liquid products packaging, filling, and sealing machine, contract packaging service providers are able to offer clients a complete service that is involved in every facet of our industry. Pharmaceutical companies integrated and validated packaging line fills travel-size plastic vials – also known as convenience vials or purse packs – with most solid dosage forms, including tablets, caplets, capsules, and gel caps. It then caps, labels and imprints the lot number and expiry date before completing the secondary packaging process of blistering and carding the vials. Packaging solution companies offers a full range of pharmaceutical contract manufacturing and packaging services, including vial filling, lyophilization (freeze drying), syringe filling and cartridge filling. The company manufactures a variety of sterile product dosage forms including solutions, suspensions and freeze-dried powders encompassing human and veterinary small molecule, biologic, biotech, vaccine and protein pharmaceuticals. Contract packers in the pharmaceuticals sector are responsible for ensuring an uncompromisingly safe and sterile filling and packing process. This benefits patients but is in their own interests as well. After all, it’s what their business is all about. At the same time the packing process must also meet economic criteria and generate profits, but again without compromising safety. The medicine itself does not generate any profit margin. With the exception of ampoules, all glass containers have pharmaceutical rubber closures. The so-called container closure systems (c/c system) are designed to protect the drug product from qualitydiminishing environmental influences (eg, light, moisture, microbial contamination). However, the c/c system is not just a container. Throughout the product shelflife, it also has to ensure that functionality and drug delivery accuracy always comply with the specifications. Available container closure systems/devices include vials, reconstitution kits, disposable or prefillable syringes, ampoules and autoinjectors or pen systems. Several factors have to be considered when choosing the right c/c system, such as drug product formulation properties, dosage, type of application, and end-user friendliness. Examples of drug product formulationrelated factors observed especially with prefillable syringes are high metal ion sensitivity and viscosity. A high sensitivity to metal ions may necessitate the use of new alternative primary packaging materials. In the case of highviscosity drug products, syringe features such as needle inner diameter, have to be considered. Sterile injectable filling companies have vial filling equipments with a comprehensive suite of aseptic vial filling capabilities for liquid and lyophilized vials at both a clinical and commercial scale. Automated and semi-automated vial filling lines, Clinical and commercial cGMP liquid and lyophilized vial filling, Small-scale through high-volume sterile vial filling, Expertise in the lyophilization of complex, highly sensitive molecules, Experience with a broad range of compound classes, including biologics. Sterile parenteral manufacturers are specialized in the development, manufacture and sterile fill/finish of pharmaceutical and biotechnology products for over 15 years. they offer aseptic filling and terminally sterilized products in a variety of finished dosage forms. Aseptic filling of sterile drugs, also known as sterile filling/finish, remains one of the most critical processes in biopharmaceutical manufacturing. Pharma companies can also support cGMP sterile manufacturing and filling needs for clinical development through to small scale commercial batches. They develop and manufacture cGMP sterile products fast while meeting current regulatory quality standards.

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